There are certain processes which
are associated with the making of cigars which you need to know. We here are
going to tell you of those. It will be helpful for you to read on…..
Cigares |
Drying of cigar: When the process of making cigars is going on,
once there is a time when the fillers after they are moistened, are dried and
then handled to be dried and that requires about 16% humidity. These can be
really stiff. Now, if one has to make the bunch, the binder needs to have
moisture so that it can be flexible for wrapping around the cigar and the same
goes for the wrapper. One needs the binder to provide with water to the fillers
and then bunch can become really soft so that it can be wrapped. The time for
pressing surely helps one to have it dried and that does it enough for the
purpose of wrapping. Similarly the wrapper which is then moistened goes to
transmit water to the cigar’s remaining. Then there is again a period of drying
which is important as it helps the moisture content to be exact in the cigar.
The quality control time is really long enough and it gives enough time for the
cigares
to be stored inside humidors.
Pressing of bunch: Now as the bunch is made, it will go through the
mold of nearly 20 chambers and once the models are complete it is sent to a
press. All these bunches will get dried at the pressing place. This is
important before one wraps. Now once 25 minutes are spent under the press the
molds are known to become more open and the cigar maker then has the bunches
turned 90 degrees so that any prominent line doesn’t take place at the place
where the molds will be joined. Then there is the need of another 20 minutes
and finally one can say that the bunches are all ready so that they can be
wrapped.
Cigare |
The machine for bunching: Now it is a fact that the more the
quality, the better has been the use of tools. There are some tools used in the
handmade process which helps in producing better quality of any brand of cigare. The
construction of cigar has improved, all thanks to the bunching machine. It
consists of a frame which is with a belt and also a cylinder which moves and is
maintained by a lever. This works in similar manner as a cigarette roller
machine which is portable. Now, if you find the belt to be filled up perfectly
then the bunch will get rolled in a regular manner which will be in a rotating
movement. The fillers are always prevented from getting twisted through this
and thus the cigar quality become good as the bunch is made with hand
completely.
How one should smoke: the natural way…..
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